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Operation and maintenance of FRP cooling tower reducer-[Lingyan Electromechanical] One-stop solution for industrial cooling tower engineering

by:Kehua     2022-09-20
​ Because the reducer is installed on the FRP cooling equipment and operates in the open air, it is inconvenient to investigate the operation status. In order to ensure the normal operation of the reducer, it is necessary for the operating unit to establish the operation and maintenance system of the reducer. 1. After the reducer of the new device has been running for a week, the lubricating oil in the machine should be cleaned so as to discharge the iron dust generated during the running-in process out of the machine, and refill the clean lubricating oil from the beginning. 2. For the new device or the overhauled reducer, in the first month of new operation, stop the machine to check the oil level once a week, and measure whether the load (current) is overloaded, and make a running record. During this period, if it is found that the main shaft of the reducer has serious oil leakage, the factory should be notified in time to deal with it. If the oil level drops slightly, it is a normal situation, and the evaporated lubricating oil should be replenished in time. 3. If the reducer runs continuously (or accumulatively) for half a year, the lubricating oil should be replaced once to avoid the degradation of the lubrication effect due to the oxidation of the lubricating oil. 4. The oil seal of the reducer and the seal on the motor shaft of the flip-chip reducer are all classified as wearing parts and should be replaced every 12 months to ensure the reliability of the seal.​​ 5. Because the reducer is started under full load, the impact force during starting is very large, the gears are easily damaged, and the starting time is long, which is unfavorable to the motor. Therefore, all reducers above 11KW are required to be designed with reduced pressure to start to protect the reducer and The motor is not lost.​
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